The landing gear is a critical yet often overlooked part of a semi-trailer. It provides stability when the trailer is not attached to a truck, supporting significant weight during loading and unloading. However, due to frequent exposure to rough terrain and heavy loads, landing gear issues are common in the trucking industry. Here are five prevalent landing gear problems and tips on how to avoid them.
1. Gearbox Failures
The gearbox, located on the landing gear's crank side, converts manual force into the mechanical motion needed to raise or lower the legs. When gears within the box wear down or break, the landing gear can become inoperable.
Common Causes
- Excessive force: Using too much force while cranking can strip gears or break components.
- Lack of lubrication: Without regular greasing, friction increases, leading to accelerated wear.
- Debris and dirt: Dirt can infiltrate the gearbox, leading to jamming or damage.
Preventive Tips:
Ensure the landing gear is adequately lubricated every few months to avoid gearbox failures. Use high-quality gear oil or grease to maintain smooth operation. Keep the gearbox free of dirt and debris by inspecting it regularly and cleaning it as needed. Avoid using excessive force when cranking, as it can strain the gears.
2. Bent or Misaligned Legs
Bent or misaligned landing gear legs can arise from improper loading practices or parking on uneven surfaces. When the weight distribution is uneven, one leg can bear more load than the other, causing bending or misalignment over time.
Common Causes
- Parking on uneven ground: Leads to one leg absorbing more weight, potentially resulting in bending.
- Improper loading: Uneven load distribution in the trailer can put extra strain on one leg.
Preventive Tips
Make it a habit to park on level ground whenever possible and distribute weight evenly inside the trailer. When dealing with rough terrain, place wooden blocks or stabilizing pads under the legs to provide a solid, level foundation.
3. Rust and Corrosion
Corrosion is a leading issue for landing gear, especially for trailers frequently exposed to wet or salty environments. Rust weakens metal components, reducing the structural integrity of the landing gear and making it more susceptible to other problems like bending or breaking.
Common Causes
- Exposure to moisture and road salt: Increases the risk of rust.
- Lack of protective coating: When protective coatings are worn off or chipped, metal parts are exposed to corrosive elements.
Preventive Tips
To combat rust, regularly inspect the landing gear for signs of corrosion. Apply a protective coating or paint to exposed metal surfaces and use anti-rust spray where needed. If the trailer operates in regions with heavy road salt, wash the landing gear thoroughly after exposure to salty roads.
4. Handle and Crank Problems
The handle or crank mechanism, which allows for manual raising and lowering of the landing gear, can also face issues. A damaged handle, loose connections, or a broken crank mechanism can render the landing gear unusable.
Common Causes
- Excessive force during cranking: This can cause the handle to bend or break.
- Loose or worn-out fittings: Allow for too much play in the mechanism, leading to malfunction.
- Physical damage: Such as being hit by another vehicle or equipment.
Preventive Tips
Avoid excessive force when cranking, and ensure the handle and crank assembly are in good condition before use. Periodically tighten loose fittings and replace worn parts before they lead to more significant problems. If the handle becomes bent, replace it immediately to prevent stress on other components.
5. Slow or Stuck Legs
Occasionally, landing gear legs may extend or retract slowly or even get stuck entirely. This issue can be caused by several factors, including mechanical binding, lack of lubrication, or internal damage to the gear components.
Common Causes
- Dry or dirty gears: Lack of lubrication can cause gears to stick.
- Debris blocking the mechanism: Rocks, dirt, or other debris can jam the landing gear.
- Internal damage: Gears or shafts may be damaged internally, leading to binding.
Preventive Tips
Ensure the landing gear is kept clean and well-lubricated. Before and after each trip, check for any visible debris or foreign objects around the landing gear assembly. If you notice slow movement, address it immediately by greasing the gears and inspecting the mechanism for blockages.
Conclusion
Proper maintenance and regular inspections are key to avoiding problems with semi-trailer landing gear. By following these tips, truck owners and operators can significantly extend the lifespan of their landing gear and reduce downtime caused by equipment failures. Remember, preventive care goes a long way in keeping your semi-trailer safe and road-ready.